Robbins Sports Surfaces, a Merion portfolio company specializing in high-performance sports flooring, is pleased to announce that it has been awarded a patent for its innovative woodgrain application technique for synthetic floors. This groundbreaking process enables Robbins to replicate the appearance of traditional wood on seamless polyurethane surfaces, offering sports facilities the aesthetic appeal of hardwood without the associated maintenance requirements.
Developed by Robbins Technical Director Todd Goodridge, the patented process integrates realistic woodgrain markings directly into the liquid polyurethane floor coating. The technique involves applying polyurethane to a sealed base layer, then utilizing a proprietary apparatus to create the woodgrain effect before the coating cures. Once cured, the floor is marked with floorboard lines and sealed with a protective clear coat to ensure lasting durability and performance.
Designed with versatility in mind, the woodgrain application is particularly well-suited for K–8 schools, community centers, and multipurpose athletic spaces that require a durable and visually appealing surface. Robbins’ synthetic floors are recognized for their seamless, high-performance design, delivering comfort and safety for competitive sports, recreational activities, and childcare settings.
“Receiving this patent for our woodgrain synthetic floor application is a momentous occasion,” said Jason Blake, Director of Synthetics at Robbins Sports Surfaces. “For the first time, customers can enjoy the benefits of a seamless synthetic floor with the authentic look of wood. Robbins is proud to be the first and only sports flooring manufacturer to bring this solution to the market.”
Robbins’ patented woodgrain synthetic floors are already installed across the U.S., Canada, and the Netherlands, with projects completed in more than half of all U.S. states, half of the Canadian provinces, and 30 locations in the Netherlands. The patent marks the culmination of nearly five years of development and reinforces Robbins’ position at the forefront of sports flooring innovation.